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How 2 Make a Wakeskate
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BARRETT
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Joined: 30 May 2007
Posts: 225
City: stuart

PostPosted: Jun 09, 2007 12:46 am    Post subject: Reply with quote

the foam board looks good. when you make surfboards the blank is close to the final shape but not exact. after you glass it you can shape the rails the way you want so that it will track through the water. fiberglass and foam are stronger than you think. expesially if you can get high density foam, (the stuff they use for boats)
then you would be set. just use some 12 oz glass top and bottom and put some lead weights inside the blank and glass over them. i would also suggest a resperaitor at some coveralls b/c sanding glass sucks and itches. most of the new wakeskates are pushing 10 lbs. my 43 wide is 12lbs and i can ollie higher, go figure. good luck

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apple103
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Joined: 25 Apr 2007
Posts: 125
City: Eindhoven, Netherlands

PostPosted: Jun 09, 2007 2:22 am    Post subject: Reply with quote

edrex, I used 5 plys of 3mm (about 1/8") my board is quite big but still the weight is about 4 kg (8-9 lbs). Birch is fine if you ask me, but just lok out for the real 3 ply wood, sometimes those thin plys are 2 very thin outer layer with rubbish in between!
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pattielipp
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Joined: 22 Jun 2007
Posts: 97
City: chesapeake beach

PostPosted: Jun 22, 2007 9:43 pm    Post subject: Reply with quote

i just finished my first wakeskate. i did it a bit different as all of the local hardware stores didn't have much interms of what this forum says to use.
it's 4 layers of 1/4" glued together using wood glue ( i couldn't find epoxy in that large of quantities anywhere around me)
it's 38.5 inches long, 14" wide in the middle with 9 inches at each end.

the more and more i read i hear how wood wakeskates don't last very long and the plys split. well what i have done is i used three screws at each end to help keep shape(Filed down), and i've put a glass coat over it. just thought i'd give it a try. i don't have a scale so i don't know how much it weighs, although i'd guess it's on the heavy side with it being glassed and all. i'm working on pictures of the final product but i have pictures of making it.




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rough sand job, not final sand yet
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pattielipp
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Joined: 22 Jun 2007
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City: chesapeake beach

PostPosted: Jun 22, 2007 9:44 pm    Post subject: Reply with quote

sorry about the picture sizes Smash
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Slapdown
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Joined: 20 Apr 2005
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PostPosted: Jun 22, 2007 9:54 pm    Post subject: Reply with quote

pattielipp, That thing looks ROUGH Shocked

godspeed.

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pattielipp
Ollie
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Joined: 22 Jun 2007
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City: chesapeake beach

PostPosted: Jun 22, 2007 10:09 pm    Post subject: Reply with quote

are you looking at the second picture? cause in that picture it looks all lopsided, which it was. sense then i've sanded it out and each side's equal. ohwell, this is my first board, and it probably is pretty rough.. but it'll ride and that's all i'm worred about
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Jesse
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Joined: 08 Sep 2005
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City: Groveland

PostPosted: Jun 22, 2007 10:19 pm    Post subject: Reply with quote

pattielipp, looks pretty good. It'll ride, shred that thing to pieces.
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pattielipp
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Joined: 22 Jun 2007
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City: chesapeake beach

PostPosted: Jun 22, 2007 11:34 pm    Post subject: Reply with quote

that's what i plan on doing.. going out on it this weekend if i can find some one to pull me.
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Le Jalapeno
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PostPosted: Jul 06, 2007 10:51 am    Post subject: Reply with quote

does epoxy/urethane strengthen the board at all?
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pattielipp
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Joined: 22 Jun 2007
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PostPosted: Jul 08, 2007 11:03 pm    Post subject: Reply with quote

yeah..
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BAHayes101
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Joined: 05 Sep 2008
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City: Orange County

PostPosted: Sep 08, 2008 11:31 am    Post subject: Reply with quote

WWSA,

...did you use a filler in the concave and tail "stairstack" sections of your board in order to make the stairstack smooth? If not, did the final fiberglass resin coating fill in these gaps?

If you left these "stairstacks" as-is in the picture entitled "done sanding" the top of the board and grip tape wouldn't be smooth. Please explain how you smoothed out the concave and tail "stairstacks".

Thank you!
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wakeboarderx03x
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Joined: 24 Aug 2008
Posts: 202
City: Charlotte, NC / Vail, CO

PostPosted: Sep 08, 2008 12:54 pm    Post subject: Reply with quote

My buddy presses his own skates as well. Here are some pics..



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416
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Joined: 25 Jul 2008
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PostPosted: Sep 08, 2008 2:39 pm    Post subject: Reply with quote

sweet, whats the third one made of
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wakeboarderx03x
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Joined: 24 Aug 2008
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City: Charlotte, NC / Vail, CO

PostPosted: Sep 08, 2008 8:50 pm    Post subject: Reply with quote

all of the skates are made with different layers of maple, birch, poplar and fiberglass.
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nick
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Joined: 13 Nov 2003
Posts: 14553
City: Honokowai

PostPosted: Sep 08, 2008 11:20 pm    Post subject: Reply with quote

wakeboarderx03x, Has anyone tried those noseslide apparati yet? I used to draw little turbine locks like that when I was in school Laughing Always wanted to know if they would work.

Sick skates!

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Lollar
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Joined: 19 Jun 2007
Posts: 8253

PostPosted: Sep 09, 2008 10:51 am    Post subject: Reply with quote

I saw those skates on sale on ebay for 30 bucks
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wakeboarderx03x
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Joined: 24 Aug 2008
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City: Charlotte, NC / Vail, CO

PostPosted: Sep 09, 2008 1:33 pm    Post subject: Reply with quote

nick, I haven't seen those things lately. I don't know if the idea was a bust or not. Makes me want to go do some research myself...

Lollar, He sells those things for cheap.

If anyone is interested, shoot him an email at: ProgressionBoardco@hotmail.com

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Pconn5
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Joined: 24 May 2007
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PostPosted: Dec 08, 2008 10:48 am    Post subject: Reply with quote

Ok, sorry for bringing up an old thread but I have a few questions.

I made a flat deck a while ago that was I think 5 layers of 1/8" with a 3" continuous rocker. This was clearly too much rocker but the board still was ok just rode very slow due to weight and everything. I want to make another now using a 3 stage rocker and concave. How did you draw out the 3 stage rocker? What are some of the general dimensions you would want to have for it? I read somewhere that you would want about a 15" flat spot but I am not sure. Also is it best to just make rectangles roughly dimensioned, glue them all together, dry in the jig, and then cut or cut first? And lastly how many layers should be good for the board? I was thinking 3 layers and then build the concave. Thanks for the help. I can't wait to start this project.
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Le Jalapeno
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PostPosted: Dec 08, 2008 11:35 am    Post subject: Reply with quote

Pconn5, Do you have a board that you can trace the 3 stage rocker from?

I would def go with 7 layers to give it a bit more rigidity

my 1/2 inch skates were pretty flexible which led to fail Wink
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Pconn5
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PostPosted: Dec 08, 2008 4:17 pm    Post subject: Reply with quote

Yea I have a wakeboard I could try and trace but wouldn't the flat spot be different and wouldn't the wakeskate have a smaller rocker? 7 layers isn't that a little thick?
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